29 Jan
2019

Introduction to Smart Meat Processing #2

Find out more about the secondary procedures involved in the making of sausages with this second article of our series on smart meat processing.

Smart Meat Processing
Introduction to Smart Meat Processing #2
Smart Meat Processing
Smart Meat Processing
Food & Beverages Processing
Text Link
Text Link

In the first article of this series, we've covered the primary steps involved in smart meat process. This second rubric brings emphasis on the secondary activities associated with meat processing and puts forth the most common KPIs that are observed.

 

After mixing, the next typical step in the meat processing value chain for producing deli sausage is stuffing. Once the meat has been stuffed, it will be placed in a cart (often called a truck) and the deli sausage moves to the smart conditioning process for cooking, curing, or for further distribution.
To maximize throughput productivity at this time, the production manager should reduce downtime, decrease operator reaction time, track downtime causes, and increase uptime.

 

 

Stuffing

Once the stuffer portions the product, the meat producer feeds a natural meat casing on to the stuffer filling tube, which will form and link the sausages. Ground and mixed (homogenized) product is pumped into the casing by the stuffer.

 

Forming

When the sausage fills the casing, the stuffing machine also forms the meat. It will evenly portion the product to the desired shape and size. To ensure consistent form, the meat producer maintains constant casing tension with the adjustable sausage rollers as the sausages are linked and exit the machine. 

Once the sausages have been formed and linked, they are bundled for hanging or hooked onto a conveyor machine for hanging. They're ready for the next step, the Smart Conditioning process, which will be touched upon in the next article of this series.

If the machine doesn't work, you won't be able to fill the oven or the curing chambers in time. 

 

Key Performance Indicators

As seen in the primary steps, different KPIs can be monitored in this secondary phase as well. We've highlighted some of the most commonly observed ones:

  • Stuffer and forming machine uptime
  • Machine throughput
  • Rejects (metal detection)

 

 

To learn more about how Worximity can improve your production, get an overview by clicking here.

Related articles

Back to the blog
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.
10
Aug 2018

Why Monitor Mixing Process? Deli Meat Processing Series Part 2

In the Deli Meat Processing Series Part 2, walk through the smart deli meat transformation process and an overview of the Worximity Smart Factory Roadmap, which helps you determine the best course of action to reduce production costs with real-time monitoring using TileBoard.

English
9
Aug 2018

How to Optimize the Grinding Process? Deli Meat Processing Series Part 1

In Deli Meat Processing Series Part 1 on grinding, walk through the deli meat transformation process and an overview of the Worximity Smart Factory Roadmap, which helps you determine the best course of action to reduce production costs with real-time monitoring using TileBoard.

English
11
Jul 2018

Executives and the Transformative Digital Experience in IIoT

Transformative digital experiences at all levels in IIoT

English

Related articles

Back to the blog
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.
13
Mar 2024

Moteurs d’efficacité manufacturière : Monitoring des machines et du TRG

Le monitoring des machines et du TRG (taux de rendement global) sont efficaces pour améliorer l'efficacité globale, mais quelle est la différence entre eux et qu'est-ce qui est le mieux adapté à vos opérations?

French
13
Mar 2024

Engines of Manufacturing Efficiency: Machine Monitoring and OEE

Machine Monitoring and OEE (Overall Equipment Effectiveness) are effective at boosting overall efficiency, but what is the difference between them and what is best for your operations?

English
20
Feb 2024

Comment les entreprises ont mis en oeuvre les 14 points de Deming dans le secteur manufacturier

Les 14 points de gestion de Deming ainsi que la suite d'outils de performance de Worximity stimulent l'amélioration et l'innovation dans le secteur manufacturier.

French
16
Feb 2024

Principales différences entre la fabrication discrète et la production par processus

Découvrez le rôle essentiel que joue votre logiciel dans la fabrication discrète et dans la production par processus.

French